Special Feature: PROGRESS GROUP

Fully automated concrete products made possible
by PROGRESS Group's innovative solutions

Modern Precast Solutions - Automation, Digitalization, Building Systems

From BIM data import to formwork, reinforcing bars, concrete, and production management, you can rely on the Carousel System!

PROGRESS GROUP provides complete solutions for the precast and rebar industry. The machines and plants are designed for the production of precast walls and floors, hollow core slabs, constructive and pre-stressed precast elements as well as wire reinforcement. As a distributor in Japan, Toyo Kensetsu Kohki has been working with Progress Maschinen & Automation for reinforcement from coil since 2017 – with one major topic in mind: to solve the problem of labour shortages in the Japanese construction industry and is now also providing sales and after-sales service for automated equipment and software for the manufacture of concrete products.
鉄筋素材

Automation of steel bar processing

The company develops and produces:
automatic mesh welding machines and mesh bending machines from coil
automatic straightening, cutting and bending machines for flexible production including 3D shapes
automatic lattice girder and cage welding machines

コンクリート

Automation of concrete manufacturing

PROGRESS GROUP plans, constructs and implements, carousel plants for the automated production of floor slabs, half slabs and walls. Other offerings include hollow slab production lines, formwork for large beams, columns and stairs, formwork for three-dimensional modular products and concrete transport equipment in the plant.
デジタルソリューション

Digital Solutions

The company develops digitalization solutions introducing model-based workflows into the prefabrication industry by connecting the world of design with the world of industrialized fabrication. With ERP, MES and BIM for the precast and reinforcement industry, the company supports their customers 360° with their digital needs in a user-friendly way.

About PROGRESS GROUP

Full range supplier of concrete product manufacturing equipment, headquartered in Brixen, Italy, founded in 1961.
PROGRESS GROUP realizes machines, systems and software for precast concrete plants. Building with precast concrete elements improves living conditions for people all over the world. Our technology creates attractive workplaces and environmentally friendly, durable building systems for high-quality living and working areas.
The company has its own precast plant at its head office, constructed with their own precast technology. In recent years, the company has also established Green Code, a set of sustainable building guidelines and a licence system for precast concrete product manufacturers.

PROGRESSグループ

Progress Group, what we have?

カルーセルシステム

CAROUSEL PLANTS

鉄筋加工機・溶接機

REINFORCEMENT TECHNOLOGY

型枠

STATIONARY PRODUCTION

中空スラブ

PRODUCTION ON BEDS

ソフトウェア

SOFTWARE

progress 11

3D PRINTER

Carousel Systems

An automated production line for floor slabs, half-slabs and walls, where products are produced on production pallets that circulate through the plant; based on BIM data, human manual work is greatly reduced, from formwork installation, mesh placement, latticework placement, concrete placement, curing and demoulding.
Plotters, insert placers and laser projectors also streamline the human works.

Mesh Automatic Welding Machine/Mesh Automatic Bending Machine

The welding gun automatically determines the pitch, greatly reducing setup time. Even meshes with openings or special shapes can be automatically manufactured based on simple CAD data. From automatic feeding to automatic processing and automatic removal, complete automation improves productivity.
We provide optimal proposals based on customer interviews for general construction, residential foundations, and concrete products.

3D Printing System

WORLD‘S LARGEST 3D POWDER BED PRINTING SYSTEMS FOR CONCRETE
The newly developed large-format 3D printers are robust printing systems suitable for a wide range of applications and materials. Thanks to 3D powder bed technology, practically all geometric shapes can be printed without restrictions. The system design with build boxes that are alternately moved into the printer enables permanent (24/7) printing.

CASE STUDY

鉄筋自動切曲機:EBA 16 3D

This machine is mainly used for cutting and bending D10 to D16 coil rebar. Straightening is automated via a touch panel, and it is also possible to automatically switch between rebar diameters (optional). It can also process labor-intensive 3D shapes such as stirrups.

トラス筋溶接機:VGA Versa

Automatic Lattice Girder Welding Machine - Vers

We introduced the first machine outside Europe in 2019. The Versa facilitates flexible-, just-in-time production of lattice girders from coil. Its particular feature is the fully automatic height and diameter changeover during production, which makes it possible to manufacture each product exactly to measure and without time-wasting retrofitting.

その他

Others

We have some other references in Japan such as an all-rounder stirrup machine Pluristar, Insert placer, and so on. The Pluristar is an automatic stirrup bender, straightener, and double-bending machine in one. Insert placer reduces the manual works of placing inserts for precast production. For any inquiries, contact us, Toyo.

Industry Solutions Business Unit (IS Business Unit)
Business Overview and Mission

Industry Solutions Business Unit (IS Business Unit) is a specialized department that promotes automation and digitization in the Japanese construction industry.
Utilizing the advanced technology and software of PROGRESS GROUP, we support labor saving and productivity improvement through precast construction methods.
Let’s build the future of construction together with innovative solutions!

01
We aim to create a safe and sustainable working environment that considers the social environment in the construction industry.
02
We aim to become a company that leads the evolution of the construction industry through the creation and promotion of next-generation technology.
03
We will continue to pursue new ideas, flexibly respond to changing markets, and provide sustainable value to the construction industry.

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